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How to Replace an audi tt Key programming G28 Engine Speed Sensor
In this video, Charles the humble mechanic demonstrates how to replace the G28 engine speed sensor. This sensor is located on the outside of the transmission just above the flywheel gear. It transmits a signal to the ECU via an uncolored wire (T55/49) and then to the tachometer located in the instrument cluster.
1. Engine Speed Sensor
The grey wire is located on the outside of the transmission, just above the flywheel ring. The sensor transmits an electrical signal through the grey wire to pin T55/49. The ECU utilizes this information to regulate boost and fuel. It also sends an indicator to the G5 Tachometer within the instrument cluster.
The sensor serves as a reference point to connect with the G40 Camshaft Position Sensor. The ecu must be aware of when the crankshaft has reached TDC, and the position of the camshaft, to trigger the spark and injectors.
If this sensor fails when it fails, the ECU will display a P00160 error message. This means that the Crank Shaft is not in alignment with the Intake Camshaft. It could also be a sign of the possibility of a chain stretch or jump in the chain link of the upper chain. The code won't appear without the additional information supplied by other sensors (G4 or G40).
It can be a bit difficult to test because there are different connector pins, and each one has different functions. The best way to do it is by measuring the resistance between the ECU and the sensor. When the sensor is functional, it should read about 1000 ohms. Examine for evidence of coolant or oil in the connector bay if you are experiencing issues with this part.
2. Injectors
Yesterday accelerating full speed from highway paytoll, I experienced massive power loss like the engine is running out of gas or the injectors are not firing anymore. I took out the spark plugs this morning and found that 3 were drenched in gasoline and the 4th was dry. I put tissue over each injector hole and when I turn the engine on without sparks, the three that have gazoline pop right out. The 4th one remains closed. I inspected the ground connection on ECU pins 14/55,30/55 and 48/55 I got zero ohm. I'm assuming that the issue is somewhere else.
I also tried to reset the PID without success. The car is able to start when the G28 is disconnected and is running fine when it is connected however it has intermittent misfire issues at higher RPM. The temperature sensor for coolant (G62) shows the wrong temperature of that is -49c even after unplugging it. I also noticed that the oil gauge in the cockpit shows 2 bars while the actual pressure is 0.
I'm not sure what to do. I believe that I've all other possibilities out. But i am afraid I may have missed something. Please let me know if you have any ideas! TIA!
3. Fuel Pump
The fuel pump on the g28 is activated by a signal sent by the RPM sensor. The GM-style sender is the same as the G4 and they both work in the 80, 100 200, UrS and RS2 cars so you can easily find one at a junkyard or at a parts store. It is simple to test them - just switch your DMM into resistance mode and determine the distance between pins 1 and 2 (with the bump at the connector Replace Audi Key Fob end facing upwards). They should be infinite Ohms.
4. ECU
Our 20vt turbo (3B AAN, ABY and ADU) engines are equipped with an ECU that must be aware of the speed and position of the crankshaft to make a decision about fuel injector timing etc. In order to do this it makes use of a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If you encounter a problem with either of these sensors, the diagnostic scanner will show codes that could lead to an engine shutdown.
A failing G28 sensor could cause an inaccurate speed counter for your gearbox, a gearbox that shifts faster than normal, and/or an unfire when in gear. If you are experiencing any of these problems, it is likely your sensor is going bad and should be replaced. The good news is that they are very affordable and easily accessible particularly in the case of the Bosch sensor, like ours. Alternatively, GM's version of this part is a good option.
5. Tachometer
A malfunctioning engine sensor can cause a myriad of issues within your vehicle. It's a vital component of the audi etron key's transmission because it communicates to the ECU about how the car's crankshaft is turning. If the sensor fails, it will affect the performance of the transmission and Audi keys replacement the other car's components.
The G5 engine sensor is located near the edge of the transmission, just above the flywheel ring. It sends a signal via a gray wire to the ECU pin T55/49. The ECU is then able to process this signal to control fuel, timig and boost, and also transmitting it to the G5 tachometer inside the instrument cluster. You can determine if the sensor is in failure by checking continuity from the sensor to the tachometer. Additionally, you can examine the continuity between pins T55/49 of the ECU and pin T6a/1 of the instrument cluster (trace [79trace [79]), and between pin T6a/1 as well as pin T26a/12. You should see approximately 1000 ohms resistance between those points. This part is common across the replacement audi a4 key 80-100-200-RS2 model, ranging from the 1985 MC all the way up to the 1997 UrS An and 1995 RS2 DU So, you may find them in wrecking yards.
In this video, Charles the humble mechanic demonstrates how to replace the G28 engine speed sensor. This sensor is located on the outside of the transmission just above the flywheel gear. It transmits a signal to the ECU via an uncolored wire (T55/49) and then to the tachometer located in the instrument cluster.
1. Engine Speed Sensor
The grey wire is located on the outside of the transmission, just above the flywheel ring. The sensor transmits an electrical signal through the grey wire to pin T55/49. The ECU utilizes this information to regulate boost and fuel. It also sends an indicator to the G5 Tachometer within the instrument cluster.
The sensor serves as a reference point to connect with the G40 Camshaft Position Sensor. The ecu must be aware of when the crankshaft has reached TDC, and the position of the camshaft, to trigger the spark and injectors.
If this sensor fails when it fails, the ECU will display a P00160 error message. This means that the Crank Shaft is not in alignment with the Intake Camshaft. It could also be a sign of the possibility of a chain stretch or jump in the chain link of the upper chain. The code won't appear without the additional information supplied by other sensors (G4 or G40).
It can be a bit difficult to test because there are different connector pins, and each one has different functions. The best way to do it is by measuring the resistance between the ECU and the sensor. When the sensor is functional, it should read about 1000 ohms. Examine for evidence of coolant or oil in the connector bay if you are experiencing issues with this part.
2. Injectors
Yesterday accelerating full speed from highway paytoll, I experienced massive power loss like the engine is running out of gas or the injectors are not firing anymore. I took out the spark plugs this morning and found that 3 were drenched in gasoline and the 4th was dry. I put tissue over each injector hole and when I turn the engine on without sparks, the three that have gazoline pop right out. The 4th one remains closed. I inspected the ground connection on ECU pins 14/55,30/55 and 48/55 I got zero ohm. I'm assuming that the issue is somewhere else.
I also tried to reset the PID without success. The car is able to start when the G28 is disconnected and is running fine when it is connected however it has intermittent misfire issues at higher RPM. The temperature sensor for coolant (G62) shows the wrong temperature of that is -49c even after unplugging it. I also noticed that the oil gauge in the cockpit shows 2 bars while the actual pressure is 0.
I'm not sure what to do. I believe that I've all other possibilities out. But i am afraid I may have missed something. Please let me know if you have any ideas! TIA!
3. Fuel Pump
The fuel pump on the g28 is activated by a signal sent by the RPM sensor. The GM-style sender is the same as the G4 and they both work in the 80, 100 200, UrS and RS2 cars so you can easily find one at a junkyard or at a parts store. It is simple to test them - just switch your DMM into resistance mode and determine the distance between pins 1 and 2 (with the bump at the connector Replace Audi Key Fob end facing upwards). They should be infinite Ohms.
4. ECU
Our 20vt turbo (3B AAN, ABY and ADU) engines are equipped with an ECU that must be aware of the speed and position of the crankshaft to make a decision about fuel injector timing etc. In order to do this it makes use of a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If you encounter a problem with either of these sensors, the diagnostic scanner will show codes that could lead to an engine shutdown.
A failing G28 sensor could cause an inaccurate speed counter for your gearbox, a gearbox that shifts faster than normal, and/or an unfire when in gear. If you are experiencing any of these problems, it is likely your sensor is going bad and should be replaced. The good news is that they are very affordable and easily accessible particularly in the case of the Bosch sensor, like ours. Alternatively, GM's version of this part is a good option.
5. Tachometer
A malfunctioning engine sensor can cause a myriad of issues within your vehicle. It's a vital component of the audi etron key's transmission because it communicates to the ECU about how the car's crankshaft is turning. If the sensor fails, it will affect the performance of the transmission and Audi keys replacement the other car's components.
The G5 engine sensor is located near the edge of the transmission, just above the flywheel ring. It sends a signal via a gray wire to the ECU pin T55/49. The ECU is then able to process this signal to control fuel, timig and boost, and also transmitting it to the G5 tachometer inside the instrument cluster. You can determine if the sensor is in failure by checking continuity from the sensor to the tachometer. Additionally, you can examine the continuity between pins T55/49 of the ECU and pin T6a/1 of the instrument cluster (trace [79trace [79]), and between pin T6a/1 as well as pin T26a/12. You should see approximately 1000 ohms resistance between those points. This part is common across the replacement audi a4 key 80-100-200-RS2 model, ranging from the 1985 MC all the way up to the 1997 UrS An and 1995 RS2 DU So, you may find them in wrecking yards.